I'm going to show you how to make a simple bench made from reclaimed 2x4's. It really is easier than you think!
Be sure to see more great projects from this month's Power Tool Challenge at the bottom of this post.
Look at this scrumptious perfectly weathered BLUE deck wood.
The only lumber that was salvageable were the vertical 2x4’s that made up the spindles. See those thin little horizontal pieces? Those were put up by yours truly years ago to keep this little fella in . . .
Louie learned very quickly that he couldn't escape the new deck!
HOW TO CONSTRUCT A SIMPLE BENCH OUT OF RECLAIMED 2X4 LUMBER
This is the simple construction of these little benches. I made a box as long as the longest board. The end pieces were made so that the simple bench would be about 14 inches wide.
If you're looking for really easy 2x4 stools, check out this tutorial for 2x4 benches and stools.
The little scrap piece at the end is a guide. I made the simple bench so that it would have an overhang the width of a 2x4 thickness. While I had my box laid out, I put a 2x4 on each of the 4 sides to measure to see if everything was going to fit correctly.
The little scrap piece at the end is a guide. I made the simple bench so that it would have an overhang the width of a 2x4 thickness. While I had my box laid out, I put a 2x4 on each of the 4 sides to measure to see if everything was going to fit correctly.
Dry fit 2x4 slats
The seat slats are 11 inches long. You can see here that it is resting on the scrap piece, allowing the overhang I wanted.
Don't be discouraged if you don't have lots of workbench space. It's more difficult to work on the ground, but in a pinch it works!
The box was constructed with screws and wood glue. I also used glue and screws on the inside brace pieces. A countersink bit was not needed because typically 2x4’s are soft enough to sink the screws. However I did make pilot holes for EVERY screw. The wood was brittle and I didn’t want to take any chances of splitting it. That is why you see 2 drills. One was manned with a drill bit, the other with a screw bit. That makes things go so much faster. If you only have one drill, I suggest investing in a second one. Pawn shops are great places to shop for small power tools.
Add 2x4 slats using a nail gun and screws
All the slats were attached first. I screwed the end one on, then used glue and my nail gun to attach the rest of the slats. When I got to the last one (the other end) I used screws again. Nail guns are great for a temporary hold until you can secure the wood permanently with screws.
How to join two boards with a 45° angle
After attaching all the slats, I worked on the side pieces to box in the slats of the simple 2x4 bench. Because I used the longest board to make the box, when it came time to “box” the slats in, I didn’t have a board long enough to have “overhang”. I made a 45 degree cut on two boards. Then on one board I made the straight cut. After I had that laid out, I then measured where the other straight cut needed to be made on the other board. These boards laid directly on top of the outside board (of the box). That means they overhang the thickness of a 2x4 all the way around. I used screws on these boards also.
Add legs to simple 2x4 bench
After I added both side boards, I attached the legs. Because there is an overhang, the legs fit perfectly under the side boards. I used screws on the legs. These benches are VERY heavy. I can move one by myself, but to carry one from the very back of the yard to the deck was nearly impossible to do by myself!
Make a matching table for your simple benches
I am not a math whiz! I came up with the simplest way to make this table! Jamie wanted it to be a square, the same size as the bench. I cut enough boards to make it that size. Then imagine laying all of those boards down on a table (upside down), laying those small scraps on each of the four sides. That is what I did, then I measured the inside dimensions to figure out what size box I needed to make. Remember, I needed the overhang to allow the legs to fit perfectly on each side.
Distress wood with orbital sander
Being reclaimed deck wood, there were definitely some rough places. Jamie used my orbital sander to smooth them out some. I love the way these benches and that little table turned out! Blue is my favorite color, and I love how aged they look. I also love the fact that my daughter Jamie now has some of her original deck. Of course we did not build the original deck, it was there when she bought the house.
Check out these awesome woodworking tutorials from my friends
DIY Murphy BedThe DIY Village
Pallet Wood ArrowsDesigned Decor
DIY Rustic Fireplace Mantel Domestically Speaking
Repurposed Picture Frame Wall Shelves H2O Bungalow
Cordless Drill Charge StationHer Tool Belt
Simple 2x4 BenchMy Repurposed Life
Industrial Pipe BookshelfSweet Pea
Scroll Saw LanternJust The Woods
Cornhole Boards from Cabinet DoorsThe Kim Six Fix
Wooden Quilt Block Create And Babble
gail
Steven Shepard
If the slats are 11 inches and the lenghwise 2x4's are 3-1/2 inches wide then we're already up to 17 inches. Add in the thickness of the legs which appear to be set back from the edge and you're up to 20 inches. Rather than sending me to a nut farm, could you please explain.
Gail Wilson
Steven,
I'm sorry you're confused. I'm not sure what you don't understand. The bench is as deep as the table sitting next to it. It is made up of 5 2x4's which is approximately 17.5 inches.
Adding the thickness of the legs? They are underneath the outer 2x4, not adding to the overall size.
I hope this helps!
gail
Christina
What an awesome way to recycle the old wood! And you can enjoy them on your new deck! The color is beautiful and I love how it's distressed!
Bryan Patterson
They turned out great love that color
Brette
Simple carpentry projects that even I can do. This is what I like. Keep 'em coming.
Wendi@H2OBungalow
Wow, first the benches are awesome! It's really something how you're able to repurpose pretty much everything! Second, I saw the dates of the original comments and realize how many...many project you have under your belt! You have so much talent!
gail@myrepurposedlife.com
Thanks Wendi! Back in the day....I posted several projects every week. 🙂 I LOVE what I do. I just wish I could do more, definitely looking forward to cooler weather.
gail
Javier Reza
Excelent idea thank you for sharing , If you add a small chamfer in the bottom of the legs it will help to prevent tear out
Adina Johnson
Wow Gail - way to make those scraps into great. I love the benches!
Susan Homeroad
Wow Gail! Way to clean up the wood pile 🙂
Sue at Blu
Very thorough tutorial! Can't wait to try this...like Donna...got some pallet wood ready to go!
girlfromwva
looks so nice!!!! great how to's!
Kelly B
Love these and thanks for the great tutorial! Quick question--What size and type screws did you use?
gail@myrepurposedlife.net
Kelly,
I almost always use drywall screws, which wouldn't be the best choice for these outdoor benches. So I would go with deck screws, 2.5 inches, countersinking the screws slightly to get more bite into the second board.
Thanks for stopping by and taking the time to leave a comment.
gail
Ricky T
Just a thought about not having two drills....you can also buy a drill/bit to do the job of two drills. They are so easy to use, I use them all the time and it saves a bunch of time.
Sanlea
I love this bench, it looks like its a very solid one. I may have to try making one this summer. WONDERFUL
Nina
Came across your blog when looking for picture ideas for 2 x 4 furniture. This is awesome! You have definitely inspired me! I will have to check back often.
muralimanohar
That is SO awesome!! 😀 I just made myself a bench for the pool area, and I love it, but I think I could DEF find a use for another bench like that one! 😀
Lisa
Amazing job on the benches! I just love the color! Congrats on all your features this week, this project was certainly worthy. Wonderful project.
kaitlyn sullivan
these came out so beautifully! what an amazing job. i love how aged they look.
Jennie
Hey, I found you over at Someday Crafts...I love your little benches! I laughed as I started to read your post because I have a HUGE pile of wood just like that in MY backyard. SO FUN! I can't wait to try something like this. Thanks for the idea.
Jennie @ Cinnaberry Suite
michelle@somedaycrafts
This is awesome! I love the color! I am featuring this at somedaycrafts.blogspot.com
Dianna
Great carpenter work, love the benches.
Funky Junk Interiors
I totally wanna work alongside you. What a riot that would be! I need to go reread this again VERY SLOW to let it sink in. I found a ton of old palette wood I need a good use for... hmm.. 🙂
Thanks for linking up to SNS!
Donna
Homemade Quilts by Granny
Its really great that you can find ways to use old wood...saving so much money and still get to enjoy your hobby makeing useful items....your good. Trish
Michelle @ Sweet Something
Great job Gail! Way to recycle! The color really is fantastic and the sanding is perfect!
PS The mouthwash tips are great!
Anita
Great reuse of those old boards. The bench looks so good. And the blue is so pretty!
Pam
Love it. That looks so cute.
Londen @ Sixty-Fifth Avenue
Fabulous green project! And I love the color!
The Hillbilly Housewife
How am I ever supposed to remember all these great ideas you put on the bottom? I just called my daughter and told her that she needs listerine. She wanted to know how I could smell her breath over the phone. LOL
Corn in my Coffee-Pot
That's definitely a great use for that old ,otherwise destined to landfill,wood. I love the blue! That's a great job.
Melanie Beth
love the bench, and the way the blue paint looks! you'd think that bench had been around for years!
also love the lists of other uses for household items - although being a hair stylist i would recommend against using listerine in your hair! ph is too acidic, would not be good.
Kate
Nice job!
Heather
I love these! I want some!!!
Becolorful
Stopping back to say thank you for your kind words on my Alzheimer's post.
Pam
Maryann @ Domestically-Speaking
Yeah! I've got this little alcove in our front porch that has been begging for a bench... thanks for the great tut!
Suzanne
Love everything about the bench. It's amazing how you repurpose wood -- such an inspiration!
Mardell
Giiiiirrrrl, you are GOOD!! I just love the bench & table! And the weathered look is perfection to a "T!"
Have a great weekend. :o)
Robyn
AWESOME tuturial and I LOVE the re-use of the wood! CHEAP and GREEN! The bench is so sweet and a great color! Hey, is your little guy a Brussels Griffon? I can't tell from the photo but he sure looks sweet!
the VG huis
well done! perfect colour too! Have a great weekend ~Stacey
Paige (Final Clothes-Out)
They look great! I don't think I could've done as well.
frugal farmhouse design
I LOVE the look of this bench, the wash of blue is perfect. Thanks for the tutorial, I will be making use of it. All the best, Lori
Is your dog a Griffon?
Granny J
Great job on the benches and table. Louie is adorable. I'll bet he's already missing Jamie.
Rose
Great tutorial on how you made the benches. I really love the way they look!
Great tip on splicing the wood together. You can't even see it until you pointed it out!
Vicki
They have turned out really good and you are very clever 🙂 I wish I had a clever person like you living in this house 🙂
Michelle
You are amazing! Lovely!
Pam
Your woodworking skills are solid! Well done! I love the way you've repurposed the wood into this simple faded blue bench; it's awesome!