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Repurposed Door Bookshelf Tutorial

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I am revisiting this older project, a repurposed door bookshelf. I’m updating all the photos, and sharing what I would do differently 10 years later. Look for those thoughts in bold text below.

 

How-To-Make-bookshelf-door

 



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Cut Door in Half to make Repurposed Door Bookshelf

I ripped this old door on my table saw with the help of a neighbor. This was a solid and very heavy door, impossible to handle by myself. Always trust your gut and ask for help if you feel the project is too much for you to handle.

 

When ripping a large project on a table saw, it’s a good idea to have those extra hands to receive the project.

 

Make Necessary Repairs


After I ripped it I needed to do a little repair on it. Some of the dowels were cut in half by the table saw.

 

So, I replaced the dowels, glued  and taped them in place.

 

This door had many layers of paint. I decided to let mother nature help me “weather” the paint off. I actually cut the door months ago. Of course, I wouldn’t recommend this technique.

 

chippy door makes a great bookshelf

When it got to this point I used a paint stripper to remove the remnants of paint. Always use caution when dealing with old chippy paint.

 

Because it had been out in the weather for so long, I had to make repairs.

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I glued the loose joints with Gorilla Wood Glue.

Prepare Door Bookshelf for Painting

I was lucky enough to find some pink Kilz in the oops bin at Home Depot. ($5.00) Getting a really good red is hard without primer.
In recent years, I’ve learned to make my own diy chalky paint primer out of red paint, then use the red paint out of the can as the topcoat.
pink primer under red paint
This is after one coat of primer,  I ended up  putting on  two coats of primer.
red door makes a bookshelf
I also found a really pretty red “oops” paint at Home Depot.

Add Shelves to Bookshelf

how to make a repurposed door bookshelf
Laying the two pieces on the driveway, I  began designing the configuration of the shelves.
The first step was to attach a top and a bottom. I used wood glue and drywall screws for this project.
However, these days I would definitely use wood screws.
assembling a repurposed door bookshelf
The plywood I used for the top, bottom and shelves all came from the cull bin at Home Depot. The cull bin no longer exists at our Home Depot.
Now, I have options for smaller pieces of nice plywood at my Peddler’s Mall.

To attach the shelves I used a  Kreg Jig,  you can see how easy it is to use in my post titled, How To Use a Kreg Jig.

When you are building something like this you need to make sure your shelves are level. But more important you need to make sure the ground/floor you’re working on is level first!
What would I do different today? I would apply edge banding to hide the raw edge of the plywood like I did on my Tall Window Cabinet project.
The repurposed door bookshelf is coming together, but it’s getting very heavy!

Embellish Repurposed Door Bookshelf with Wood Trim

I used two scrap pieces of cull bin luan (.51 each)  for the back. One piece runs from the top all the way to the last shelf. I joined the other piece of luan in the center of the bottom shelf. From the back you can see that it is pieced, but from the front it is not noticeable. I told you I DIY on the cheap, that means I’m a “use what you have” kind of girl.
Would I do that differently? Nope! I’m still that girl that uses what she has!
For the bottom trim I used some scrap molding I bought at one of our local Peddler’s Malls. You can see that the trim is definitely reclaimed wood.
For the top molding I used crown molding.

Paint Shelves

I found that it was easiest to paint this huge repurposed door bookshelf on its side while up on saw horses. I used primer on the new wood. (2 coats)
If you’re a regular around here, you know that I would definitely paint this project with my favorite Super Finish Max if I were to build this today.
This is the top. You can see where I attached the top to the door on either side.
The bookshelf is looking pretty good after 1 coat of red. You know those drop cloths everyone uses for curtains and upholstery? They make great drop cloths too!
I chose not to fill in the hinge mortises. After all, this is a repurposed door bookshelf!
I didn’t measure the height of this piece, but it looks like it is taller than a standard door.
painting a repurposed door bookshelf
Even back in the day,  I painted the top, bottom and the back of this piece. I put the last coat of paint on it while it was upright.

Clean and Install Door Plates

Rummaging through my stash, I located two door knob plates. I’m pretty sure they were the original pieces off of this door. I stripped the paint off of them.
This is how they looked after I cleaned them up from the paint stripper. Before attaching them to the door I sanded them with a sanding sponge which makes it easier to get into the crevices.

Red Repurposed Door Bookshelf

I never really put much thought into how TALL this piece was going to be. It really is big.
Don’t you love how the door knob plates turned out? Chippy is good, but sometimes I don’t want chippy.
red repurposed door bookshelf
The door is old and has a few flaws, but I think it’s age adds character. I think about how many times it was slammed by young’ns running in and out. It makes me think about how it may have been adorned for Christmas, and Autumn. The stories this old door could tell!!
This was the first piece of furniture I ever painted RED, but it was not the last. Have you seen the Red Toddler Bed Made from a Door?
repurposed door bookshelf with white glassware
What do you think? Do you repurpose found items like  I do? It really is fun to think outside the box. It can be challenging at times, but I love it!
Know what the best part is? I sold this piece right away. Two young girls came by in a SUV! I was so shocked that it actually FIT in that vehicle.
gail

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53 Comments

  1. WOW! No seriously, WOW! This is gorgeous, no wonder someone stopped and wanted it right away! I would love to do something like this… but how would you do the shelves if you didn’t have a Kreg Jig?

  2. I love your Red Door Bookcase. I love red furniture. I don’t think I would be able to give up a piece of furniture for sale after I worked so hard on it.

  3. I saw this on Infarrantly Creative and was totally blown away. It made me subscribe to your blog. I think this is absolutely gorgeous and awesome and you are a freaking genius for thinking of it and doing it! 🙂

    Corinna

  4. Gail,, you always inspire and amaze me.. You give me hope that O N E day I will finish the dresser-to-tv stand redo that I started last year. I love everything about this shelf. So glad you sold it too. Thats always nice if you can make something($) from something you made.. have a great week.

  5. One more thing… Have you ever considered getting into politics? I’d like someone like you running our country. Someone with imagination and the ability to get things done. Someone who can refurbish, redo at very little cost. Yes, you are just the kind of person we need. ;o) Please consider it.

  6. Absolutely GORGEOUS (as always!!) Thanks so much for showing us how to do the trim/crown molding — it really adds to the shelf! And I love the hardware you added too! Great job, Gail!

  7. Never in a million years could my imagination take me from beginning to end with a project like that. I wish I had half your vision. I love that shelf. It’s amazing!!!

  8. You never cease to amaze me! That is one beautiful piece you created there. Love the red and I’m with you – the cleaned up door knob plates really added some class to the piece. It would have been hard for me to part with it!

  9. Bonus it sold… that was a gorgeous piece Gail. You totally rocked that. I loved the red also. I am with Rose too bad you didn’t get a chance to enjoy it a little longer. I knew I should have stole some doors from Rose…lol

    Have a great day Gail…

    Hugs, Deb

  10. I know I should be happy you sold it, but it makes me sad that it’s gone already…I love that piece! Gonna have to try my hand at one of these soon!
    Congrats on your sale.

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