Hello Fall Rustic Pumpkin Sign

For this month’s Power Tool Challenge I made a hello fall rustic pumpkin sign out of pallet boards. The pallet boards were originally going to be used on the reclaimed wood coffee table. But that didn’t really work out.

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I gathered four pallet boards, but ended up only using three of them—cut in half on the miter saw.  Depending on the size wood you have, your sign may vary. You can make your hello Fall sign larger or smaller depending on your scrap wood pieces.

How do you take your pallets apart?  I use the fabulous Duckbill Deck Wrecker. It never lets me down! You can see more about it and other pallet projects in my post Pallet Projects and Tips for Dismantling Pallets.

Trace shape on pallet boards

I drew out a pumpkin shape on a piece of scrap brown craft paper.

Looking back on this, I should have used an orange sharpie to trace the outline of the pumpkin. I traced the pumpkin on the BACK of the pallet boards.

If you like pallet wood projects, you will enjoy this Pallet Wood Shelf.

Cut pallet boards with Jigsaw or Scroll Saw

The jigsaw was perfect for cutting out this pallet board pumpkin.

The boards were sanded lightly where the jigsaw left some shavings.

TIP: It’s a good idea to keep a sanding sponge near your saw to take care of this.

I gathered some fall paint colors, a couple of cheap chip brushes and a small tub of water for diluting the colors.

Paint pallet board pumpkin sign

A small piece of scrap wood was used as a paint palette.  I used it to blend the colors as I worked on each board. Have you ever done this before?

First, I lay the boards out to make sure the colors blended well together.

Attach pallet boards with scrap boards

I used Gorilla wood glue and my nail gun to secure a couple of pieces of scrap plywood to hold the sign boards together.

Paint the back of the diy sign

The back of the pumpkin sign was painted to give it a more finished look.

Smoked Glaze gives character to old pallet wood

Of course I tried to leave it as is, but I knew it would gain more character if I glazed it with my favorite smoked glaze.

Contact paper stencil for hello Fall sign

A “hello fall” stencil was made using contact paper and my Silhouette Portrait. However, if you have pretty handwriting, you can just use a paint brush or marker.

These Martha Stewart foam pouncers are my favorite way to stencil. I chose a light yellow for the words “hello Fall”.

I used some annealed wire around the stem.

Hello Fall sign is perfect for yard or porch decor

I love how this rustic pumpkin hello Fall sign really makes me smile. I love Fall!

Be sure to check out these other great DIY signs from my talented woodworking blogging friends. If you’re reading this early, please be patient. The other projects will go live around 11:00 am Eastern Time.

Virginia Sweet Pea – How to Make a Pallet Wood Arrow Sign

Create and Babble – How to Make Double Sided Framed Wood Sign

My Repurposed Life – Hello Fall Rustic Pumpkin Sign

Designed Decor – Framed Laundry Room Sign

H2OBungalow – Large Modern Wall Decor Sign Tutorial

Domestically Speaking – Beach Signs

Refresh Restyle – How to Make a Two Sided Sign

The DIY Village – DIY Raised Wood Lettered Sign

I hope you find something to make real soon!

gail