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Hello Fall Rustic Pumpkin Sign

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Fall is my favorite season to get crafty—and this rustic “Hello Fall” pumpkin sign quickly became one of my go-to fall décor pieces. I grabbed a few pieces of old pallet wood, traced out a simple pumpkin shape, and transformed it with stain, a little sanding, and some hand-painted touches. Not only is it budget-friendly and easy to make, it brings the perfect cozy, handmade vibe to my porch (and gets plenty of “wows” when friends stop by).

I made this small rustic pumpkin sign from pallet boards for this month’s Power Tool Challenge. The pallet boards were originally intended for use on the reclaimed wood coffee table. But that didn’t work out. Honestly, I couldn’t be happier with how this project turned out. It’s easy enough for a beginner, using minimal tools.

four rustic pallet boards laying on the driveway

I gathered four pallet boards but ended up only using three of them—cut in half on the miter saw. Depending on the size of the wood you have, your sign may vary. Of course, you can make your Hello Fall sign as large or as small as you like.

Duckbill Deck Wrecker

pallet dismantled with a duckbill deck wrecker-like a large crow bar

How do you disassemble your pallets? I use the fabulous Duckbill Deck Wrecker. It never lets me down! You can learn more about it and other pallet projects in my post Pallet Projects and Tips for Dismantling Pallets.

Trace Your Shape onto Pallet Boards

trace pumpkin shape onto pallet boards with a sharpie

I drew out a pumpkin shape on scrap brown craft paper.

trace pumpkin cut out onto pallet boards and number them

Looking back on this, I should have used an orange Sharpie to trace the outline of the pumpkin. I traced the pumpkin on the BACK of the pallet boards.

You will enjoy this Pallet Wood Shelf if you like pallet wood projects.

Cut the Pallet Boards With a Jigsaw or Scroll Saw

cut pallet boards with jigsaw to make fall sign

The jigsaw was perfect for cutting out this pallet board pumpkin, one board at a time. Doing it this way allows more control to stay on the lines.

rustic pallet boards in the shape of a pumpkin

The boards were sanded lightly, where the jigsaw left some shavings.

TIP: Keeping a sanding sponge near your saw is a good idea to handle those pesky shavings.

paint colors for hello fall pumpkin sign

I gathered some fall paint colors, a couple of cheap chip brushes, and a small tub of water for diluting the colors.

Paint the Pallet Board Pumpkin Hello Fall Sign

scrap wood paint pallette

A small piece of scrap wood was used as a paint palette. I used it to blend the colors as I worked on each board. Have you ever done this before?

orange wooden pallet pieces laying on paper pattern

First, I laid the boards out to ensure the colors blended well.

 Attach the Pallet Pieces to the Scrap Boards

gorilla wood glue hello fall sign

I used Gorilla wood glue and my nail gun to secure some scrap plywood, which will hold the sign boards together.

Paint the Back of the DIY Sign

closeup paint back of hello fall sign

The back of the pumpkin sign was painted to give it a more finished look.

Smoked Glaze Gives Character to the Old Pallet Wood

smoked chalk glazing to darken the pumpkin sign

Of course, I tried to leave it as is, but I knew it would gain more character if I glazed it with my favorite smoked glaze.

Contact Paper Stencil for Hello Fall sign

hello fall contact paper stencil for silhouette

A “hello fall” stencil was made using contact paper and my Silhouette Portrait. However, you can use a paintbrush or marker if you have pretty handwriting.

foam pouncer for stenciling pumpkin sign

These Martha Stewart foam pouncers are my favorite way to stencil. I chose a light yellow for the words “Hello Fall.”

I used some annealed wire around the stem.

YouTube video

The Hello Fall Sign is Perfect for Yard or Porch Decor

I love how this rustic ‘Hello Fall’ sign makes me smile. Fall is my second favorite season, with Spring taking first place.

Share with your friends on Pinterest!
hello fall pumpkin sign leaning against a tree

Check out these other great DIY signs from my talented woodworking blogging friends.

wooden pumpkin hello fall MyRepurposedLife

Virginia Sweet Pea – How to Make a Pallet Wood Arrow Sign

Create and Babble – How to Make Double-Sided Framed Wood Sign

My Repurposed Life – Hello Fall Rustic Pumpkin Sign

Designed Decor – Framed Laundry Room Sign

H2OBungalow – Large Modern Wall Decor Sign Tutorial

Domestically Speaking – Beach Signs

Refresh RestyleHow to Make a Two-Sided Sign

The DIY Village – DIY Raised Wood-Lettered Sign

I hope you find something to make real soon!

gail

See more Fall Ideas Here

19 Comments

    1. Sallie,

      I used some oranges and browns. It’s hard to say exactly, but the end result is because of the glaze! It gives it such a nice aged look. 🙂

      gail

  1. I love this Gail, just learning my Ryobi jigsaw so this will be simple enough to try. I love everything about Fall. Love the step by step instructions you always give. Hope all is going well on your end. Won’t this be the first Christmas with the grand baby?
    Bonnie

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