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Repurposed Pallet Coffee Cup Rack

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Repurposed Pallet Coffee Cup Rack

I’m thrilled to share this charming repurposed pallet coffee cup rack—an easy, budget-friendly weekend project that breathes new life into old wood. With just a little sanding, staining, some playful stenciling, and a handful of hooks, this rustic piece not only organizes your mugs but also adds a delightful farmhouse touch to your kitchen. Even better? You can complete it in just an afternoon and feel proud knowing it started its life hauling pallets and ended it holding your favorite cup of coffee!

repurposed-stained-pallet-coffee-cup-rack

Small Free Wooden Pallet

small pallet in grocery cart

When I started this project, I couldn’t remember whether I got this pallet at Home Depot or Target. However, looking at the picture, I now know where I got it—Orange! It’s a small pallet, and I feel certain that it must be heat-treated, not chemically treated. Looking at the date on the image, I’ve had this pallet for exactly a year!

closeup of small pallet

By the way, would you believe this is my very first pallet project? I set the pallet up on my jawhorse so I could sand the boards. Realizing that some of it was in poor condition, I decided it might be best to disassemble it and reconfigure it.

deckwrecker prying pallet apart

I have this great new tool called a Deck Wrecker. It’s available from Amazon. I bought it to help me dismantle old fence sections. Using it on this small pallet was so darn easy!

deck-wrecker-dismantle-pallet

The Deck Wrecker took all the boards apart without a single busted board. I tapped the nails through and removed them with a hammer.

Learn how to safely dismantle pallets and get inspired with easy pallet project ideas! 👉 Pallet Projects + Tips for Dismantling

sanded pallet boards

I removed the nails and saved them so I could keep the pallet’s integrity when I reassembled it. I trimmed the boards down to about 36”, removing both original ends on each board.

staining pallet boards

After sanding the boards again on all sides and edges, I applied a coat of Minwax Dark Walnut to all sides.

Reassemble The Pallet Coffee Cup Rack

nail gun for reassembling pallet

To reassemble the coffee cup rack pallet, I used staples for the two boards on the back of the pallet. (They wouldn’t be visible in my project.)

pre drill pilot holes to keep wood from splitting

For the boards on the front of the project, I drilled pilot holes and used the original nails.

coffee cup rack stencil

I made a stencil in my Silhouette program. You can see that I used the “STENCIL” font at a size of about 230. The stencil was about 34” long. I cut the first two lines, then moved them off the template, and cut the last line and the coffee cups.

NOTE: I add a box around all of my text to ensure it has straight edges, making it easier to apply evenly on the boards.

contact paper silhouette settings

I cut this stencil out of contact paper with my blade on #2 and the thickness setting on 4.

Stencil: All You Need is Love & a Strong Cup of Coffee

contact paper stencils laying on a dark colored pallet

I did a couple of live videos showing how I create stencils for signs. I edited three videos to show how I remove the backing, place the stencil, and THEN weed out the letters. The following images are snippets from that video series.

Using the box around each line of text is the key to making this work so easily. I rip the contact paper down those lines.

You can see I used painter’s tape to mark the edge, so that when I have the stencil in my hands, it will be easy to center.

woman removing back of contact paper

I lay the contact paper upside down and peel the backing away. Then I place the stencil down on the board.

woman painting pallet stencil

I use Martha Stewart foam pouncers for all of my stenciling projects.

woman removing inside of stencil before painting

I purchased an image in the Silhouette online store to add to my coffee cup rack.

YouTube video

Here’s the video. I hope it helps you think about how you stencil. This method really makes stenciling easy.

Please take a look at how I created the video using my phone, clamped to a tripod and a large bar clamp. What I learned—I should have had it clamped to something other than my wobbly work table.

Adding Hooks to Coffee Cup Rack

silver hooks painted black

Since I didn’t have any black hooks, I spray-painted some nickel ones with Krylon ColorMaster.

repurposed dark stained pallet with white words

I was thrilled to complete my first pallet project, so I hung it on the fence to take a picture to share with my friends!

coffee station with a pallet coffee cup rack on the wall

I LOVE how this project turned out. I’m itching to find another great pallet for my next project. Those who know me well are aware of a little secret about me: I don’t drink coffee.

I would love for you to pin this project so that others will see how easy it is to do these large stenciled signs.

Check out the coffee station that prompted me to do this pallet coffee cup rack!

You will also love these easy cabinet door coffee signs if you are a coffee lover.

gail

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38 Comments

  1. Hi Gail,
    I’m a newbie at all of this. Can you enlighten me on the stencil program? Do you have a way of printing onto contact paper or do you trace the images onto contact paper? Then, are you cutting around each letter and design from that program to get each letter? I’m thinking there is no way I’m sure-handed enough to do this.

    1. Karen,

      I have a machine that cuts out stencils and vinyl lettering. I have a Silhouette, but there are also Cricut machines that do the same thing.

      Silhouette usually has really big black friday sales, or you could check on Amazon.

      gail

  2. Freezer paper makes great stencils, cut your stencil, iron it on using low heat, let paint dry peel off reusable up to 5 times.

  3. I really like your creative coffee station from a pallet. Funny thing-I don’t drink coffee either, I will have tea or hot chocolate any day of the week, though.
    Thanks for sharing your work!

  4. Gail, love this pallet project! I see it was your first one, how many have you done since? It’s addicting! I need to play around with my silhouette machine more, this got me really itching to get it out! Love your work!

    1. Leanne,

      I’ve only done about 3 pallet projects, but I do a lot of reclaimed fence projects. 🙂

      I love making stencils with my Silouette Portrait.

      Let me know if you have any questions about the stenciling.

      gail

  5. Once you do one pallet you’ll be hooked. You’ll see pallets everywhere, you’ll dream of pallets, pallet wood will show up in every project…OK, maybe that’s just me. I knew I liked you, I’m not a coffee drinker either.

  6. I am so going to try to lay my vinyl stencil down first and then weed out the letters. Usually Im using the transfer paper and that gets expensive! I’m also going to try contact paper for my stencils. I’ve been buying a stack of vinyl and using the colors I don’t like for stencils… also expensive! Thanks for the great tips!

  7. That’s two more things we have in common: I’ve never worked with a pallet before and I don’t drink coffee either! Wait, three: I love this coffee cup rack – nicely done! FOUR: I love making stencils with my Silhouette ; ) I think a need a deck wrecker thingie now.

  8. Gail…that is a fun project and thanks so much for the tutorial! I’ve wanted to try making stencils with my Silhoutte for the longest time and didn’t know to change the setting on the blade.

  9. So much to say in this comment….. you have a fine look pallet both before and after, I can’t believe it’s your first project (trying to think myself if I have any) and this deck wrecker thing, I think my husband needs that since he’s forever pulling apart boards.

    1. I was lucky to come across the perfect pallet a year ago….it was just waiting for a purpose.

      I haven’t done a fence or anything else with that deck wrecker, but I loved how it didn’t split any of these boards.

      gail

  10. This is so great Gail, and yay you finally did a pallet project! That deck wrecker is super cool, and great tips for periscope too! It is fun to watch the video, we stencil a little different, I will have to try your version sometime! Love it!

  11. Gail, this is awesome. I just found a small cabinet to use as a coffee station and have been on the look out for something to hang above it. This would be perfect. Thanks!

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