Repurposed Pallet Coffee Cup Rack
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Repurposed Pallet Coffee Cup Rack
I’m thrilled to share this charming repurposed pallet coffee cup rack—an easy, budget-friendly weekend project that breathes new life into old wood. With just a little sanding, staining, some playful stenciling, and a handful of hooks, this rustic piece not only organizes your mugs but also adds a delightful farmhouse touch to your kitchen. Even better? You can complete it in just an afternoon and feel proud knowing it started its life hauling pallets and ended it holding your favorite cup of coffee!


Small Free Wooden Pallet

When I started this project, I couldn’t remember whether I got this pallet at Home Depot or Target. However, looking at the picture, I now know where I got it—Orange! It’s a small pallet, and I feel certain that it must be heat-treated, not chemically treated. Looking at the date on the image, I’ve had this pallet for exactly a year!

By the way, would you believe this is my very first pallet project? I set the pallet up on my jawhorse so I could sand the boards. Realizing that some of it was in poor condition, I decided it might be best to disassemble it and reconfigure it.

I have this great new tool called a Deck Wrecker. It’s available from Amazon. I bought it to help me dismantle old fence sections. Using it on this small pallet was so darn easy!

The Deck Wrecker took all the boards apart without a single busted board. I tapped the nails through and removed them with a hammer.
Learn how to safely dismantle pallets and get inspired with easy pallet project ideas! 👉 Pallet Projects + Tips for Dismantling

I removed the nails and saved them so I could keep the pallet’s integrity when I reassembled it. I trimmed the boards down to about 36”, removing both original ends on each board.

After sanding the boards again on all sides and edges, I applied a coat of Minwax Dark Walnut to all sides.
Reassemble The Pallet Coffee Cup Rack

To reassemble the coffee cup rack pallet, I used staples for the two boards on the back of the pallet. (They wouldn’t be visible in my project.)

For the boards on the front of the project, I drilled pilot holes and used the original nails.

I made a stencil in my Silhouette program. You can see that I used the “STENCIL” font at a size of about 230. The stencil was about 34” long. I cut the first two lines, then moved them off the template, and cut the last line and the coffee cups.
NOTE: I add a box around all of my text to ensure it has straight edges, making it easier to apply evenly on the boards.

I cut this stencil out of contact paper with my blade on #2 and the thickness setting on 4.
Stencil: All You Need is Love & a Strong Cup of Coffee

I did a couple of live videos showing how I create stencils for signs. I edited three videos to show how I remove the backing, place the stencil, and THEN weed out the letters. The following images are snippets from that video series.
Using the box around each line of text is the key to making this work so easily. I rip the contact paper down those lines.
You can see I used painter’s tape to mark the edge, so that when I have the stencil in my hands, it will be easy to center.

I lay the contact paper upside down and peel the backing away. Then I place the stencil down on the board.

I use Martha Stewart foam pouncers for all of my stenciling projects.

I purchased an image in the Silhouette online store to add to my coffee cup rack.

Here’s the video. I hope it helps you think about how you stencil. This method really makes stenciling easy.

Please take a look at how I created the video using my phone, clamped to a tripod and a large bar clamp. What I learned—I should have had it clamped to something other than my wobbly work table.
Adding Hooks to Coffee Cup Rack

Since I didn’t have any black hooks, I spray-painted some nickel ones with Krylon ColorMaster.

I was thrilled to complete my first pallet project, so I hung it on the fence to take a picture to share with my friends!

I LOVE how this project turned out. I’m itching to find another great pallet for my next project. Those who know me well are aware of a little secret about me: I don’t drink coffee.

I would love for you to pin this project so that others will see how easy it is to do these large stenciled signs.
Check out the coffee station that prompted me to do this pallet coffee cup rack!
You will also love these easy cabinet door coffee signs if you are a coffee lover.
gail
Related Content: Spool Coffee Station
sharing here:
That’s two more things we have in common: I’ve never worked with a pallet before and I don’t drink coffee either! Wait, three: I love this coffee cup rack – nicely done! FOUR: I love making stencils with my Silhouette ; ) I think a need a deck wrecker thingie now.
Gail…that is a fun project and thanks so much for the tutorial! I’ve wanted to try making stencils with my Silhoutte for the longest time and didn’t know to change the setting on the blade.
So much to say in this comment….. you have a fine look pallet both before and after, I can’t believe it’s your first project (trying to think myself if I have any) and this deck wrecker thing, I think my husband needs that since he’s forever pulling apart boards.
I was lucky to come across the perfect pallet a year ago….it was just waiting for a purpose.
I haven’t done a fence or anything else with that deck wrecker, but I loved how it didn’t split any of these boards.
gail
This is so great Gail, and yay you finally did a pallet project! That deck wrecker is super cool, and great tips for periscope too! It is fun to watch the video, we stencil a little different, I will have to try your version sometime! Love it!
You had me at love & coffee. Great job, and great tips! [pinned]
Thanks for pinning Doreen! 🙂
What a wonderful project! It goes so well with the coffee bar!!!
Thanks for the video–I needed that!!!
Pinned! This is a great project for some of our wood scraps. Awesome!
A-W-E-S-O-M-E!
Thank you Nova! I guess it will find a new home at Glendale this year. 🙂
It’s great, I think most coffee drinkers would want one just like it. I can’t believe you’ve never used a pallet before!
first pallet… I know!! I’ve just never had a reason before. 🙂
Gail, this is awesome. I just found a small cabinet to use as a coffee station and have been on the look out for something to hang above it. This would be perfect. Thanks!
Thanks so much Kathy! I’m so happy to inspire you! I’m glad I needed a project to hang over my coffee station (that I’m blogging about tomorrow)
gail
I love it!! It is so cute. LOOKS so easy. YOU ROCK! Gail
Thank you Mary. I love easy projects that fill in the time between the biggies!
gail
gail i do drink coffee and i would love to have this hanging on my wall your 1st pallet project is a hit with me … pinned xx
I appreciate you pinning Chris!
thanks!
gail