Spool Bed Bench Video Tutorial

Today’s Spool Bed Bench project is part of this month’s DIY Five Tool Challenge. Yep, make something using a drill, sander, miter saw, jigsaw, and a nail gun. I was definitely up for THIS challenge, so why not show you how to make a headboard bench out of a jenny lind bed. Most of you probably know I’m very well known for building benches out of headboards. Headboard benches were the first thing I started making way back in 2009, and they are still one of my favorite projects to make. Would you believe I’ve had this bed since August of 2012? You can see it in my post Recent Finds | Slim Pickins.

Spool Bed Bench Video Tutorial

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Antique Spool Bed | Jenny Lind

I’ve had this headboard and foot board in my stash for several years now.

I paid $10 for it. It’s in decent shape except for one of the bed posts you’ll see later.

Assess your Foot Board | Armrests

The first step to making a bench out of a bed is to decide on the front legs. If you’re using the foot board of a twin bed, you can cut it in half. I’ve seen people cut a full size in half, but in my opinion I think that makes it too deep for a bench. I prefer to make the depth of my seats anywhere from 17-19 inches. So, I’ll be using the left and right side, cutting the middle out of the foot board.

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Using a jigsaw for cutting the pieces that will become the sides (armrests) is a quick and easy job.

This is the first armrest cut.

It may be best to cut the sides a little long, as you may need to square them up with the miter saw.

See? now the sides are even and square.

This is the piece that was left over. What would you do with it?

Attach Armrests to Spool Bed Bench

I set the Kreg Jig for the thickness of the bed. I would be using 1 1/4 inch pocket hole screws. BUT, you’ll see that something went wrong along the way.

Do you see it? I had the Jig set at a different length from a previous project. The three pocket holes that are high, were drilled wrong. But, it’s all going to work out. I used the proper screws for the two holes and I added a 2.5 “ pocket hole screw for that middle one. This spool bed bench is going to be solid!

You can see I laid the bed bench on my table to install the sides. The placement is determined by measuring from the back leg, up to the side brace.

Can you see it all coming together now? It’s going to be awesome!

In order to secure the top of the armrest, I drill a pilot hole .

Soaped Up Screws Drive Easier

My mom taught me this trick years ago—use bar soap to make it easier to drive really long screws. I chose to countersink them slightly so they can be patched and become invisible.

Add Front and Back Supports to Headboard Bench

It’s time to add the front brace to the spool bed bench. The measurement is derived from the width in the back. Because I don’t have a clamp long enough, I join two clamps together while I secure the board with pocket hole screws.

This is the messed up bed post I mentioned earlier.

After patching all the holes and sanding them, I get busy adding a back support for the seat.

How to Repair Damaged Bed Post

Although the damaged bed post was on the back side of the bed, I chose to whittle away the bad piece and patch it. I used the orbital sander to soften the profile to better match the original post.

1. Remove bad parts of bed post and sand smooth
2. Use scrap wood for patching
3. Cut wood to size
4. Apply wood glue
5. Secure wood to post
6. Fasten with nail gun
7. Mix patch of sawdust and wood glue
8. Patch seams of scrap wood
9. Sand new profile of bed post

Headboard Bench Needs a Seat

I’m using 1×4’s for the seat. I always begin by cutting off the rough saw mill edge.

All the boards are cut for the spool bench seat.

I like to use a sanding sponge to remove all the rough edges of the boards I cut. Removing all the stickers is a good idea too!

I begin by marking the notches around the bedposts of the spool bed.

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Cut the notches for the bedposts with a jigsaw.

The seat is attached with gorilla wood glue and a nail gun.

In this photo you will see I used my Kreg Multi-tool for the overhang on the front, and a metal yard stick to space the boards slightly as I worked my way across.

Because some of the glue oozed out, I grabbed a baby wipe to clean it up before it dried.

Patch nail holes and sand the seat of the spool bed bench with an orbital sander. The Jenny Lind headboard bench is complete using the FIVE power tools listed in the challenge.

Five Power Tool Challenge

• Drill
• Sander
• Miter Saw
• Jigsaw
• Nail Gun

So, now you know that you don’t need a complete arsenal of power tools to make an awesome project. In fact, if you check out all the projects from my friends at the bottom of this post you will see any other projects you can make with minimal tools!

Paint Spool Bed Bench with Paint Sprayer

No surprise, I mixed up some chalky paint primer to paint the Jenny Lind Headboard Bench.

Can you imagine painting all those spindles by hand? That’s not gonna happen around here. I used my Super Finish Max paint sprayer, starting on the underneath side.

Think outside the box, even when it comes to painting. By standing the headboard bench on end made painting all of the underside very easy.

I prefer to paint a couple of coats of the chalky paint with Plaster of Paris, then finish it off with the original paint without the POP. This is Behr paint, white semi-gloss, which gave it a flat finish initially, but without the POP, it has a very nice protective sheen.

Jenny Lind Spool Bed Bench

The spool bed bench is very similar to one of the very first benches I made. However, on the original bench my friend Cathy and I raised the seat. You may want to check it out if you have a bed that might sit too low. We painted that bench white as well. I guess that’s why I chose white for this new spool bed bench.

I’m so, so happy with how this bench turned out. I seriously could make headboard benches every week. Because headboards are so different, there are always new challenges to tackle. Remember, this spool bed bench was made with just FIVE power tools. You don’t need a fancy workshop to keep busy with fun repurposed furniture projects. As you can see by the images in this tutorial, I work outside in my driveway. No fancy shop with a dust collection necessary.

Please Save & Share this project before you hop over to see the other awesome 5 Tool Challenge projects below!

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